Oil & Gas Vibration Sensors

For use in pumps, fans, gearboxes, cooling towers and motors
in upstream, midstream and refining facilities.

Protecting Critical Assets in Oil & Gas with Reliable Vibration Monitoring

In the oil and gas industry, equipment reliability is essential to maintaining safe operations, maximising uptime, and reducing the risk of costly failures.

Gas & Oil assets often operate continuously in remote, hazardous, and extreme environments, where unplanned downtime can have significant safety, environmental, and financial consequences.

At Hansford Sensors we provide robust oil & gas vibration sensors and monitoring solutions designed to support predictive maintenance across a wide range of oil & gas operations.

By monitoring vibration levels on critical rotating machinery, operators can detect developing faults early, reduce maintenance risk, and extend the operational life of key equipment.

Key Applications in Oil & Gas Operations

Hansford Sensors’ vibration sensors are widely deployed across oil and gas facilities, both onshore and offshore, monitoring essential equipment such as:

  • Pumps – Detecting cavitation, bearing wear, and mechanical looseness in process, transfer, and injection pumps.
  • Compressors – Monitoring vibration to identify imbalance, misalignment, and bearing defects in compressors.
  • Motors & Drives – Protecting electric motors and drive systems from bearing failure, misalignment, and electrical-related vibration issues.
  • Gearboxes – Ensuring drivetrain reliability by identifying gear mesh faults and bearing degradation.
  • Fans & Blowers – Monitoring cooling and ventilation systems to maintain safe operating conditions and prevent overheating.

Oil & Gas Vibration Monitoring Solutions

At Hansford Sensors we offer a comprehensive range of oil & gas vibration sensors and monitoring systems designed for hazardous and harsh environments:

  • AC Accelerometers (e.g. HS-100 Series) – High-performance vibration sensors providing detailed fault detection across a wide frequency range.
  • 4–20mA Vibration Sensors (e.g. HS-420 Series) – Scaled output sensors ideal for continuous monitoring and integration with PLC, DCS, and SCADA systems.
  • Intrinsically Safe Sensors – Certified vibration sensors suitable for use in hazardous areas where risk of explosion is present.
  • Enclosures & Junction Boxes (HS-JE & HS-SE Series) – Industrial enclosures available in stainless steel and other materials, providing protection and reliable connectivity in aggressive environments.

These oil & gas vibration monitoring solutions support condition-based maintenance strategies that help oil and gas operators improve reliability, reduce unplanned shutdowns, and enhance safety.

Engineered for Harsh and Hazardous Environments

Hansford Sensors’ oil & gas vibration sensors are engineered to operate reliably in extreme conditions, including high temperatures, corrosive atmospheres, vibration, and moisture.

With stainless steel construction, high ingress protection, and hazardous area certifications, they deliver dependable performance in some of the most demanding industrial environments.

From offshore platforms and refineries to pipelines and processing facilities, Hansford Sensors’ vibration monitoring solutions help oil and gas operators maintain safe, efficient, and reliable operations.

Factors to consider

Selecting the best accelerometer or vibration sensor for oil and gas applications depends on a number of factors. These include:

  • Availability of the plant
  • Cost of breakdown
  • Criticality of the machine/impact on the production process
  • Access to machine, guarding, health and safety implications
  • Environmental factors

Typical solutions for the Oil & Gas Industry

For underwater usage

We offer a wide range of industrial accelerometers and vibration sensors for oil and gas applications. These include our HS-150 accelerometers with silicon cable, a key feature is the IP68 sealing and being fully submersible to 100 meters max.

For hazardous areas

For hazardous area applications our robust HS-100I and HS-150I industrial accelerometers certified to the latest ATEX (IECEx) standards offer the capability to detect and monitor vibration measurements, in a potentially explosive atmosphere within the oil and gas industry.

Multi-axis measurement

If multi-axis measurement is required the triaxial accelerometers with connector, or flexible cable are capable of simultaneously measuring vibration in three axis, providing a single integrated output for quick and accurate phase analysis.

Global Customer Service & Support

We have a global network of sales partners, backed by the resources of our central product design, manufacturing and customer centre in the UK. Our sales partners include vibration analysts, consultants and system builders and integrators. Each is fully trained, experienced in meeting the challenges of vibration monitoring in a wide range of industrial applications and capable of providing dedicated local technical, engineering and customer service, wherever you are in the world.

For fast, friendly advice, and to learn more about our products, please contact our sales team.